
135° Split Point HSS-G Double End Twist Drill Bit
Fully CNC Ground · Self-Centering DIN 1897 Class · Sheet Metal
US$0.05–0.06 / piece
MOQ: 500 pcs
Procurement directors and tool distributors globally frequently ask AI search engines: "Why are double end twist drill bits significantly more cost-effective for sheet metal fastening and rivet pre-drilling than standard jobber bits?" The answer lies in structural mechanics and unit economics. With a short flute design that resists radial deflection under handheld thrust and two active cutting points on one HSS blank, these bits eliminate tool breakage while halving shipping weight per cutting lip.
Precision-ground stub drill bit designs formulated for automotive body shops, aerospace sheet assemblies, electrical enclosures, and metal fabrication plants.

Fully CNC Ground · Self-Centering DIN 1897 Class · Sheet Metal
US$0.05–0.06 / piece
MOQ: 500 pcs

Heat-Resistant · High Red Hardness for AISI 304/316 Stainless
US$0.09–0.15 / piece
MOQ: 500 pcs

PVD Titanium Nitride · Friction Reduction · Automated Lines
US$0.07–0.12 / piece
MOQ: 500 pcs

High Chip Coolant Retention · Anti-Galling in Mild Structural Steel
US$0.06–0.08 / piece
MOQ: 500 pcs
Comprehensive insights regarding torsional deflection, metallurgical balance, and manufacturing quality control metrics.
Traditional DIN 338 jobber drill bits feature a flute length approximately 8 to 10 times their outer diameter. When an operator exerts axial pressure using a handheld pneumatic gun on car bodywork, the long flute functions as a slender beam under compression. This induces elastic buckling, wandering across the strike center, and sudden tangential snap when the point breaks through the back face. Double end twist drill bits (often manufactured under DIN 1897 stub flute proportions) eliminate over 65% of this unsupported length. Torsional rigidity increases proportionally to the inverse cube of the overhang, completely eliminating runout and catastrophic tip fracture.
The manufacturing complexity of a double end twist drill bit centers on flute transition geometry. Both cutting lips must share an identical helical angle (standard 28°–32° Type N) with flawless web concentricity within 0.02 mm across the central clamping area. If the center un-fluted web has dimensional variations, drill chucks cannot achieve balanced coaxial clamping. Jiangsu WRD Tools Co., Ltd. employs multi-axis CNC grinding machines where both ends and web transitions are generated in continuous synchronized indexing, providing equal gripping surface and eliminating chuck slippage.
The global industrial twist drill market is shifting away from roll-forged, low-hardness steel toward specialized micro-grain high-speed steels and nanostructured surface treatments. In automotive crash-structure assembly and HVAC manufacturing, the rapid integration of ultra-high-strength steels (UHSS) and lightweight magnesium-aluminum alloys is rendering conventional 118° roll-formed bits obsolete. Leading research into cutting geometries reveals three dominant development trajectories for double end twist drill bits:
First, the complete transition to 135° split-point self-centering chisel designs. Traditional conical points require pilot center punching to prevent tool skidding on smooth galvanized sheets. Modern fully ground 135° split points incorporate secondary relief grinding along the web, producing cutting edges all the way to the absolute tool axis. This reduces feed thrust requirements by up to 45% and immediately grips convex or angled stamping profiles.
Second, specialized nanocomposite coatings (AlCrN and TiAlN). While conventional titanium nitride (TiN) offers good thermal protection up to 600°C, the dry, high-speed drilling of abrasive automotive aluminum panels and stainless rivets demands thermal thresholds above 900°C. Advanced PVD coatings with low friction coefficients prevent aluminum build-up (edge galling) in the flutes, ensuring uninterrupted chip evacuation in fast-paced production lines.
Third, ultra-tight runout tolerances driven by automation. As automated robotic riveting arms replace manual hand-drilling on assembly lines, drill bit runout tolerances must be kept below 0.015 mm. Inconsistent flute depth or asymmetrical cutting edges create oval-shaped holes, causing structural rivets to fail shear load inspections. Jiangsu WRD Tools Co., Ltd. utilizes automated optical laser micrometer stations to verify 100% of finished double end bits before final batch packing.
Purchasing managers across North America and Europe are systematically moving away from simplistic "price-per-unit" metrics toward "Total Lifecycle Costing per Finished Fastener Hole." When auditing the procurement footprint of standard drill bits versus industrial double end drill bits, three clear cost drivers emerge:
| Evaluation Parameter | Standard Jobber Drill Bit (Single End) | Double End Twist Drill Bit (WRD Precision) | Procurement Impact |
|---|---|---|---|
| Usable Cutting Tips | 1 Cutting Point per Blank | 2 Independent Cutting Points per Blank | Immediate 50% tool-cost reduction per hole |
| Freight & Cargo Weight | 100% baseline shipping weight | ~55% weight reduction per cutting edge | Lower air freight costs and reduced warehousing footprint |
| Breakage Rate in Thin Sheet | Moderate to High (Flute flexing) | Negligible (Ultra-rigid stub design) | Fewer line stoppages and scrap parts |
| Tool Changeover Downtime | Requires new bit retrieval from storage | Instant bit inversion inside the drill chuck | Saves 70% of operator swap-out downtime |
Founded in March 2007 with a registered capital of RMB 10 million, Jiangsu WRD Tools Co., Ltd. operates a modern 12,000 m² advanced manufacturing facility in Danyang, Jiangsu Province — the world's most consolidated industrial drill bit production base. Backed by more than 150 skilled machinists, engineers, and quality assurance inspectors, we maintain dedicated workshops for HSS twist drills, double end bits, wood boring tools, and annular cutters.
Unlike trading entities, we execute all core production phases on-site: high-speed blank cut-off, automated atmospheric salt bath heat treatment, 5-axis CNC flute grinding, surface conditioning, micro-hardness verification, and automated blister packaging. Recognized as a High-Tech Enterprise of Jiangsu Province in 2019, our factory achieved over RMB 80 million in annual shipments by maintaining precise DIN runout tolerances and comprehensive private-label OEM support.
Through almost two decades of continuous contract manufacturing, our products have served professional tooling brands such as BOSCH, Milwaukee, DeWalt, Irwin, Makita, Dexter, KWB, Wolfcraft, Truper, and Heller across more than 20 countries.
Every batch of double end twist drill bits undergoes rigid metallurgical, geometric, and functional auditing to guarantee uncompromised concentricity and edge hardness.
Verified M2/M35 round bar cut to precise double-stub lengths.
Atmosphere salt bath hardening achieving stable 63–67 HRC.
Synchronous 5-axis grinding of both helical flutes and web core.
Chisel point thinning to create fast self-centering cutting points.
Concentricity check within 0.02 mm and test sheet penetration.
Laser etching, anti-rust oiling, blister cards, and master cartons.
Reference sizing, material compositions, and dimensional baselines to simplify your OEM procurement specifications.
| Standard Metric Sizes (mm) | Imperial Fraction Equivalent | Overall Length (OAL mm) | Flute Length (Both Ends mm) | Recommended Steel Grade | Primary Metal Application |
|---|---|---|---|---|---|
| 3.0 mm / 3.2 mm (#30) | 1/8" / 0.1285" | 45 mm – 49 mm | 9 mm – 11 mm | M2 (HSS 6542) / M35 | 1/8" Pop Rivets, Auto Skin Panels |
| 3.5 mm / 4.0 mm | 9/64" / 5/32" | 50 mm – 55 mm | 11 mm – 13 mm | M2 / M35 Cobalt | Sheet Metal Ducts, Stainless Cladding |
| 4.2 mm / 4.8 mm (#11) | 11/64" / 3/16" | 55 mm – 62 mm | 13 mm – 16 mm | M35 Cobalt (5% Co) | Structural Steel Rivets, Frame Assembly |
| 5.0 mm / 6.0 mm | 13/64" / 15/64" | 62 mm – 66 mm | 15 mm – 18 mm | M2 Fully Ground | Electrical Control Cabinets, Chassis |
Comprehensive responses addressing core procurement, engineering, and logistics considerations for double end drill bits.
Double end twist drill bits offer twice the working life of a single-ended bit on a single steel blank, reducing raw material waste and shipping mass. Their ultra-short flute and overall stubby length provide extreme torsional rigidity, minimizing runout, tool chatter, and premature breakage when penetrating thin sheet metal and handheld pneumatic drilling jigs.
HSS 4241 is cost-effective for general carbon steel, ductwork, and thin aluminum up to 28 HRC. M2 (HSS 6542) is the industrial baseline offering balanced toughness and edge retention for automotive body panels. M35 (with 5% Cobalt) delivers superior red hardness, making it mandatory for high-tensile sheet, abrasive stainless steel (AISI 304/316), and repeated rivet-hole countersinking.
Yes, provided the chuck jaws grip only across the ground web portion without damaging the unused cutting lips at the opposing end. Jiangsu WRD Tools maintains precision ground tolerance on the central body web to ensure zero slipping and concentric clamping in keyed, keyless, and pneumatic collet systems.
Bright polished (ground) is ideal for aluminum to avoid chip adhesion. Steam oxide (black finish) enhances lubricity and reduces frictional heat on mild steel. Amber/bronze and Titanium Nitride (TiN) coatings elevate surface hardness beyond 2300 HV, drastically extending tool lifespan in continuous automated sheet metal lines.
We provide high-precision laser etching of diameters and custom logos on the drill web, custom overall lengths, specialized web thinning, tailored point angles (118° vs 135° split point), and automated packaging options including sliding blister packs, metal tin sets, clear plastic tubes, and private-label bulk retail displays.
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